KoolDuct- What is it, and why is it a great ductwork solution?

Introducing Kingspan KoolDuct System

The KoolDuct System is a premium, pre-insulated Kingspan phenolic duct product that is both the ductwork and insulation all in one, providing labor savings and improved energy efficiency while also eliminating the need for an insulator. This innovative interior duct solution has been installed throughout the United States, Europe and Middle East and is also used in outdoor duct solutions such as the Pro-R duct system.

What is KoolDuct? What are Features of KoolDuct?

Kingspan KoolDuct System is a revolutionary HVAC ductwork product. KoolDuct is pre-insulated and is made of closed-cell foam. Its innovative design offers unmatched savings in energy costs in the HVAC industry, providing R-values from R-6 up to R-47 and incredibly low air leakage rates. Additionally, KoolDuct’s non-fibrous, rigid phenolic insulation core provides significant indoor air quality benefits. This leads to a high-performing building.

KoolDuct Features:

• UL 181 Listed for fire and smoke performance and mold growth test due to smooth aluminum interior surface

• Space-saving- can be installed directly along ceilings, walls, and floors

• LEED Point eligible- contributing toward a LEED rating

• Cost savings- Lightweight duct work reduces installation labor costs due to less time and fewer crew members required

• High R-Values from R-6 to R-24

• 13 ft. joints helps save on labor and material costs for installation

• Up to 72% less weight compared to traditional ductwork methods

• Ideal for mechanical rooms, attics, shafts, and hard-to-reach interior spaces

• Lightweight Kingspan KoolDuct closed cell phenolic insulation delivers high energy savings

• Available with TDC and 4 bolt connections, making installation contractor-friendly

• Near-zero air leakage, easily achieves SMACNA Class 3

Why Phenolic Ductwork?

Phenolic ductwork is made using a high-performing alternative duct material. Phenolic duct systems like KoolDuct reduce duct leakage and increase thermal efficiency of HVAC systems. Using this type of duct product means that a contractor does not have to deal with separate ductwork and separate insulation, as it is pre-insulated, saving time, money, and reducing project timelines.

Kingspan KoolDuct can be installed internally or externally, above a false ceiling, or visibly mounted. It is quite versatile, providing an opportunity for plenums, risers, and other individual system components to be integrated to a standard sheet metal duct system.

KoolDuct Applications

The Kingspan KoolDuct® System is engineered to be used in building services and HVAC applications. It is perfect for both new and renovation projects on all levels- residential, commercial, industrial, and leisure sectors. KoolDuct is the preferred choice for the food, beverage, pharmaceutical industries, and other industries that require clean and hygienic air. In addition, high humidity environments are another application that KoolDuct outperforms competitors on due to its UL181 mold growth test. Swimming pools are no problem! Kingspan KoolDuct also is a top choice for communication or server rooms where non-fibrous material is preferred to keep everything running smoothly.

What are the Indoor Air Quality Benefits of KoolDuct

A big advantage to KoolDuct is that its insulation is fiber-free, offering a higher level of indoor air quality (IAQ) than standard ductwork. Traditional duct utilizes fiberglass insulation that releases fibers overtime and is also susceptible to mold due to its ability to absorb water.

Why You Should Choose Kingspan KoolDuct

If you are looking for a duct system product that offers thermal efficiency, unmatched cost savings on labor, IAQ benefits and a lightweight design that can be installed virtually anywhere, then KoolDuct would be an excellent choice for you.

To learn more about the Kingspan KoolDuct system, contact us for a free consultation by calling us at 651-265-0605 or at info@ductsandcleats.com.

Minimize Ductwork Leakage and Maximize Energy Efficiency

The Kingspan KoolDuct System Pairs Quality Ductwork with High-Caliber Insulation to Minimize Air Leakage and Maximize Performance

Reducing operational costs and maximizing building performance is dependent on the best choice of insulation material selected. Considering the options for insulation (e.g. rigid board, mineral wool, spray foam, pre-insulated metal panels, etc.), the selection of the right product can be daunting.

This selection of the best insulation product also applies to ductwork. Insulation of ductwork is critical in ensuring that the air moving through the ductwork remains at the temperature intended for delivery throughout the building. Insulation can be in the form of a liner inside of the duct or as a wrap on the exterior of the duct. When insulation is properly installed in ductwork, condensation and air leakage is minimized, staving off numerous issues.

One particular issue that can arise due to improper insulation installation is air leakage. Air leakage from ductwork significantly increases energy loss in buildings. In fact, up to $25 billion in energy losses has been attributed to duct leakage based on estimates from the U.S. Department of Energy.

The Kingspan KoolDuct System combats air leakage from its ductwork by using premium-performance panels, advanced and innovative fabrication methods, presence of coupling systems, and the provision of a complete offering of accessory items. The Kingspan KoolDuct System ductwork can be fabricated in rectangular sections reaching up to 13 feet (3.93 m) in length which promotes a faster installation rate. Additionally, KoolDuct has been found to weigh up to 72% less than typical standard galvanized sheet metal that has been insulated with mineral fiber. Furthermore, because KoolDuct is comprised of a rigid, phenolic insulation core and not mineral fiber, there is a significant reduction of the chance of fibers entering the airstream through the ductwork.  

The Kingspan KoolDuct System is the first phenolic pre-insulated ductwork in the world to be UL 181 Listed as a Class 1 Air Duct. Because of its outstanding features, the Kingspan KoolDuct System has no problem obtaining a SMACNA Class 3 air leakage rating. Benefits of the product include reduction of energy consumption, operational and service costs, and carbon dioxide emissions.

The Kingspan KoolDuct System is designed to be the best choice for a wide array of construction projects, working in both new and refurbishment projects, as well as residential and commercial construction. The ductwork is designed to be able to handle indoor or outdoor placement. Furthermore, the product is easily hidden above false ceilings or below raised floors. 

KoolDuct for Outdoor Applications

Watch: KoolDuct for Outdoor Applications - The Patented Pro-R Duct System

Kingspan KoolDuct should not be installed outdoors by itself. KoolDuct needs a protective weather barrier to be a successful solution for outdoor ductwork applications. The Pro-R Ductwork system (www.prorduct.com) is a patented product that utilizes KoolDuct within a protective metal weather barrier for the ultimate solution in durability and energy efficiency.